Electronic Textile Manufacturing - Embroidery and Other Methods

Steliyan Vasilev
R&D Engineer
3E Smart Solutions/ZSK

This Masterclass is tailored for engineers, designers, and manufacturers who want to explore how industrial embroidery can revolutionize the production of e-textiles and wearables. Learn how to integrate flexible, reliable, and deep functional elements into textiles—perfect for stretchable, washable, and long-lasting applications.
Join us to see how embroidery technology reduces system complexity by combining mechanical and electrical functions in one streamlined production step, enabling an easy transition from prototyping to scalable production.
You will learn:
-How to integrate PCBs and electronic components into textiles using automated embroidery tools like the ZSK Functional Sequin Device and the ZSK PCB Placement Device.
-How to produce soft, 3D moss-embroidered textile electrodes for ECG, EMG, EEG, EMS, and TENS applications—ideal for fitness, wellness, and healthcare.
-How to place functional elements such as heating and sensor wires, optical fibers, and even tubes into fabrics in a single production step.
You’ll also see functional demonstrators in action and gain insights into how embroidery-based integration can benefit your products—whether you're working in healthcare, automotive, sports, or consumer electronics.