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Daniel de Sá Pereira

Bühler Leybold Optics

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Daniel de Sá Pereira | Bühler Leybold Optics: How does the convergence of precision optics and semiconductor manufacturing define the future of Augmented Reality devices?

02:46 - 03:17

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Summary of the clip:

How does the convergence of precision optics and semiconductor manufacturing define the future of Augmented Reality devices?

The semiconductor group at Leybold Optics views augmented reality (AR) as a unique intersection where optics meets semiconductor technology. This perspective arises from the necessity to provide optical components with the stringent precision and automation standards typically found in semiconductor fabrication. This integration demands advanced manufacturing processes capable of delivering both optical functionality and semiconductor-level reliability and scalability.

This convergence is critical for several aspects of AR device development, including the intricate optics of waveguides, the performance of displays, and the functionality of integrated sensing elements. Achieving high field of view, precise light manipulation, and efficient power management within compact AR form factors necessitates a holistic approach that leverages expertise from both optical engineering and semiconductor processing.

In this short video, you can learn:
* The definition of AR as a convergence of optics and semiconductor.
* The importance of semiconductor-level precision in AR optical components.
* Key areas where optics and semiconductor technologies merge in AR.
📋 **Clip Abstract** Augmented reality is fundamentally defined by the convergence of optics and semiconductor manufacturing, demanding semiconductor-level precision for optical components. This integration is crucial for achieving the advanced performance required in AR waveguides, displays, and sensing elements.
🔗 Link in comments 👇

#PrecisionOptics, #SemiconductorManufacturing, #OpticalWaveguides, #IntegratedSensingElements, #AugmentedReality, #Optoelectronics

This is a highlight of the presentation:

The role of Optical Coatings and Trimming Innovations for Augmented Reality

AR/VR Connect 2025

MicroLED Connect 2025

24-25 September 2025

Conference Centre, High Tech Campus, Eindhoven, Netherlands

Organised By:

TechBlick

MicroLED Industry Association

More Highlights from the same talk.

05:23 - 07:21

What specific optical coating strategies are indispensable for the functional performance of reflective waveguides, diffractive waveguides, LCoS, and MicroLEDs in AR glasses?

What specific optical coating strategies are indispensable for the functional performance of reflective waveguides, diffractive waveguides, LCoS, and MicroLEDs in AR glasses?

Optical coatings are fundamental to the functionality of various components within augmented reality (AR) glasses. For reflective waveguides, these coatings manifest as dual mirrors and beam splitters embedded directly onto the waveguide substrate. As light propagates, the reflection and refraction characteristics must be precisely controlled, often requiring different coating types at various points to ensure optimal light guidance and out-coupling efficiency.

In diffractive waveguides, optical coatings are essential for efficiently coupling light into the waveguide and for forming the gratings themselves. The material choice and refractive index of these coatings are critical for dictating light diffraction and overall display performance. Similarly, Liquid Crystal on Silicon (LCoS) displays heavily rely on coatings such as Indium Tin Oxide (ITO) for electrical conductivity, alignment layers for liquid crystal orientation, and anti-reflective coatings to minimize unwanted reflections. For MicroLEDs, dielectric Bragg reflectors (DBRs) are applied to the backside of devices to enhance light reflection and significantly improve out-coupling efficiency.

In this short video, you can learn:
* How optical coatings enable reflective and diffractive waveguides.
* The role of ITO, alignment layers, and AR coatings in LCoS displays.
* The application of DBRs in MicroLEDs for enhanced out-coupling.
* The necessity of varied coating types for precise light manipulation in AR.
📋 **Clip Abstract** Optical coatings are critical for AR glasses, enabling reflective and diffractive waveguides through embedded mirrors and gratings with precise refractive indices. They are also vital for LCoS displays (ITO, alignment, AR coatings) and MicroLEDs (DBRs) to optimize light management and out-coupling efficiency.
🔗 Link in comments 👇

#OpticalCoatings, #WaveguideGratings, #ITOCoatings, #DBRReflectors, #ARGlasses, #AugmentedReality

07:44 - 08:54

How does magnetron sputtering achieve semiconductor-level precision and mass production scalability for optical coatings in advanced display applications?

How does magnetron sputtering achieve semiconductor-level precision and mass production scalability for optical coatings in advanced display applications?

The Helios magnetron sputtering tool represents a cornerstone technology for applying optical coatings with semiconductor-level precision and mass production capabilities. With over 200 systems deployed globally, this machine leverages extensive experience in optics deposition on diverse substrates. Its design prioritizes high throughput, enabling the simultaneous processing of multiple wafers to significantly enhance production yield for complex optical components.

Key performance metrics for the Helios system include stringent particle control and exceptional filter uniformity. The technology achieves an industry-standard particle generation rate of below 100 particles larger than 160 nanometers per coating, crucial for defect-sensitive applications. Furthermore, the system is engineered to deliver superior uniformity across coated wafers, with the speaker noting that larger substrates can paradoxically exhibit even greater uniformity, a testament to the advanced process control inherent in the magnetron sputtering technique.

In this short video, you can learn:
* The role of magnetron sputtering (Helios tool) in optical coating.
* How the Helios tool supports mass production of optical components.
* Key performance indicators: particle control and filter uniformity.
* The precision achieved in semiconductor-level optical coatings.
📋 **Clip Abstract** The Helios magnetron sputtering tool provides semiconductor-level precision for optical coatings, designed for mass production with high throughput and multi-wafer processing. It achieves industry-leading particle control and exceptional filter uniformity, critical for advanced display applications.
🔗 Link in comments 👇

#MagnetronSputtering, #OpticalCoatings, #SemiconductorPrecision, #HighThroughputDeposition, #MicroLED, #ARVRDisplays

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