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Francesca De Giorgio

National Research Council of Italy (CNR)

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Francesca De Giorgio | National Research Council of Italy (CNR): Can you turn industrial mining waste into a high-performance battery material?

00:09:13 - 00:11:33

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Summary of the clip:

Can you turn industrial mining waste into a high-performance battery material?

The process starts with an oxidative alkaline fusion method applied to manganese mining tailings, achieving an impressive extraction rate of around 90%. This sustainable approach directly valorizes industrial waste, transforming a potential environmental hazard into a valuable precursor for energy storage materials. The method is designed to be cost-effective and scalable for industrial application.

The resulting material is a non-stoichiometric, quasi-amorphous hydrated manganese oxide with a delta (δ-MnO₂) phase, also known as a birnessite-like layered structure. XRD analysis confirms this structure, with the intensity of the (001) and (002) basal plane reflections suggesting a degree of structural order. This layered morphology is crucial for ion intercalation, a key process in battery function.

Further characterization reveals a complex and promising material. XPS analysis identifies multiple manganese oxidation states (Mn⁴⁺, Mn³⁺, and Mn²⁺), which are critical for the electrochemical redox reactions. SEM imaging shows a unique flower-like, spongy morphology composed of nanometric particles forming sub-micron agglomerates, providing a high surface area for electrolyte interaction.

In this short video, you can learn:
* The oxidative alkaline fusion process for manganese recovery.
* Key structural features of the resulting delta-phase manganese oxide (birnessite).
* How XRD, XPS, and SEM are used to characterize the synthesized material.
📋 **Clip Abstract** Learn the sustainable chemical process for extracting manganese from mining waste with 90% efficiency. Discover the detailed structural, chemical, and morphological characterization of the resulting nanostructured delta-phase manganese oxide, a promising material for next-gen batteries.
🔗 Link in comments 👇

#OxidativeAlkalineFusion, #ManganeseTailingsValorization, #DeltaMnO2Birnessite, #NanostructuredManganeseOxide, #AqueousIonBatteries, #SustainableBatteryMaterials

This is a highlight of the presentation:

Secondary Raw Materials for Sustainable Next-Generation Electrochemical Energy Conversion and Storage Systems

Batteries RESHAPED 2026

11-12 February 2026

Online | TechBlick platform

Organised By:

TechBlick

More Highlights from the same talk.

00:11:34 - 00:13:41

Why does this battery anode's capacity drop and then mysteriously increase during cycling?

Why does this battery anode's capacity drop and then mysteriously increase during cycling?

This clip presents the preliminary electrochemical performance of the waste-derived manganese oxide as an anode in a lithium-ion battery. Despite using a non-optimized electrode formulation, the material demonstrates promising long-term cycling stability and rate capability. The initial results validate the feasibility of using this recycled material for practical energy storage applications.

The initial capacity degradation observed is a common characteristic of conversion-type anode materials. During the first few cycles, the lithiation process leads to the formation of metallic manganese and a gel-like polymeric film on the anode surface. This process consumes some lithium irreversibly, causing the initial drop in capacity.

Interestingly, after the initial drop, the battery's capacity begins to increase over subsequent cycles. This unusual behavior is attributed to an activation process within the electrode, potentially related to the structural rearrangement of the material or the formation of metallic manganese, which enhances the overall electronic conductivity of the anode. The material also shows good performance at high rates, recovering its initial capacity when the C-rate is returned to a lower value.

In this short video, you can learn:
* The initial cycling performance of a waste-derived manganese oxide anode.
* The mechanism behind initial capacity fade in conversion-type anodes.
* The phenomenon of capacity increase during cycling due to improved electronic conductivity.
📋 **Clip Abstract** This clip analyzes the performance of a novel manganese oxide anode derived from industrial waste. It explains the typical degradation mechanisms for conversion anodes and reveals an unusual capacity recovery phenomenon linked to enhanced electronic conductivity during cycling.
🔗 Link in comments 👇

#ManganeseOxideAnode, #ConversionMechanism, #CapacityActivation, #WasteDerivedMaterials, #SustainableBatteries, #LithiumIonAnodes

00:13:42 - 00:15:05

What happens to a battery material's crystal structure after just one cycle?

What happens to a battery material's crystal structure after just one cycle?

To understand the underlying electrochemical mechanism, ex-situ X-ray diffraction (XRD) was performed on the manganese oxide anode at different states of charge during the first cycle. This powerful technique provides a snapshot of the material's crystal structure as lithium ions are inserted and removed, revealing how it responds to the stress of operation.

During the first discharge (lithiation), the XRD patterns show that the material's core crystal structure does not completely degrade. The characteristic basal plane peaks of the birnessite structure are maintained, indicating that the layered framework is surprisingly resilient. This structural integrity is crucial for enabling reversible ion insertion and extraction over multiple cycles.

Upon full charging (delithiation), the material transforms into a nearly amorphous state. This structural change is actually beneficial, as an amorphous structure can better accommodate the significant volume changes that occur during the conversion reaction. This flexibility helps prevent mechanical failure and pulverization of the electrode, contributing to better long-term stability.

In this short video, you can learn:
* How ex-situ XRD is used to study battery electrode mechanisms.
* The structural evolution of delta-phase manganese oxide during lithiation.
* Why becoming amorphous upon charging can be advantageous for battery cycle life.
📋 **Clip Abstract** Go beyond performance curves and see the atomic-level changes inside a battery anode using ex-situ XRD. This analysis reveals that the material's layered structure partially survives the first discharge and becomes beneficially amorphous upon charging, explaining its electrochemical behavior.
🔗 Link in comments 👇

#ExSituXRD, #ManganeseOxideAnode, #BirnessiteStructure, #AmorphousTransformation, #LithiumIonAnodes, #ElectrodeStability

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