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Sebastian Pohlmann

Up Catalyst

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Sebastian Pohlmann | Up Catalyst: Is graphite made from waste CO2 good enough for high-performance EV batteries?

00:08:48 - 00:09:44

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Is graphite made from waste CO2 good enough for high-performance EV batteries?

The electrochemical performance of the synthetic graphite derived from CO2 is a critical validation of its quality for battery applications. In half-cell testing under slow charge and discharge conditions (e.g., C/20), the material demonstrates a specific capacity of 360 mAh/g. This figure is significant as it approaches the theoretical maximum for graphite (372 mAh/g).

When benchmarked against commercially available battery-grade graphite, this CO2-derived material shows a distinct advantage. Typical market averages for specific capacity are in the range of 340-345 mAh/g. The higher capacity of Up Catalyst's material translates directly to a potential increase in the energy density of a lithium-ion cell.

The material's performance under fast-charging conditions is particularly impressive. At a 2C charge rate, which corresponds to a full 0-100% charge in just 30 minutes, the graphite still delivers a capacity of over 350 mAh/g. This robust rate capability proves the material's suitability for demanding applications like electric vehicles, where fast charging is a key consumer requirement.

In this short video, you can learn:
* The specific capacity of CO2-derived graphite compared to market standards.
* How this anode material performs under aggressive fast-charging (2C) conditions.
* Why this electrochemical data validates the use of CO2-derived carbon in demanding battery applications.
📋 **Clip Abstract** This clip presents critical electrochemical performance data for Up Catalyst's battery-grade graphite made from CO2. The material not only meets but exceeds the specific capacity of market-average graphite, even under aggressive fast-charging conditions.
🔗 Link in comments 👇

#CO2DerivedGraphite, #AnodeSpecificCapacity, #AnodeRateCapability, #EVAnodeMaterial, #LithiumIonAnodes, #EVBatteryTechnology

This is a highlight of the presentation:

Battery-grade graphite and carbon nanomaterials produced from COâ‚‚

Batteries RESHAPED 2026

11-12 February 2026

Online | TechBlick platform

Organised By:

TechBlick

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00:06:02 - 00:07:49

Can you really make high-quality graphite at 800°C instead of 2800°C?

Can you really make high-quality graphite at 800°C instead of 2800°C?

Up Catalyst's core technology transforms captured CO2 into valuable carbon materials through a novel molten salt electrolysis process. The process begins by absorbing gaseous CO2 into a molten carbonate salt bath. This step effectively captures the carbon feedstock within the liquid electrolyte, preparing it for electrochemical conversion.

Once the CO2 is absorbed, an electric current is applied across the electrolysis cell. At the anode, the carbonate ions are oxidized, releasing pure oxygen gas. Simultaneously, at the cathode, the dissolved CO2 is reduced, causing solid carbon to deposit directly onto the cathode's surface. This direct, low-energy conversion is the foundation of the technology.

Crucially, this entire electrochemical process operates at relatively low temperatures of 700-800°C. This is a stark contrast to the conventional Acheson process for synthetic graphite, which requires temperatures exceeding 2800°C. By carefully controlling the electrolysis conditions, the process can be tuned to selectively produce either high-quality graphite flakes or carbon nanotubes, demonstrating remarkable versatility.

In this short video, you can learn:
* The fundamentals of molten salt electrolysis for CO2 conversion.
* How solid carbon is electrochemically deposited from CO2 at just 700-800°C.
* That process conditions can be tuned to produce either graphite flakes or carbon nanotubes.
📋 **Clip Abstract** Up Catalyst's CTO explains their core technology for converting captured CO2 into valuable carbon materials using a low-temperature molten salt electrolysis process. This method avoids the extreme heat of conventional graphite production, offering a significant energy and emissions advantage.
🔗 Link in comments 👇

#MoltenSaltElectrolysis, #CO2Utilization, #GraphiteSynthesis, #CarbonNanotubes, #BatteryAnodes, #CarbonMaterials

00:09:45 - 00:10:45

How can the same CO2-splitting process create both anode graphite and a high-performance cathode additive?

How can the same CO2-splitting process create both anode graphite and a high-performance cathode additive?

The versatility of the molten salt electrolysis process allows for the production of different carbon allotropes by modifying key process parameters. By adjusting the electrolyte composition and the applied current densities, the carbon deposition at the cathode can be directed to form carbon nanotubes (CNTs) instead of graphite flakes. This demonstrates the platform's ability to create a portfolio of advanced carbon materials.

These CO2-derived CNTs serve a critical function as a conductive additive within battery cathodes. When blended into a cathode formulation, such as Lithium Iron Phosphate (LFP), the CNTs form a highly conductive network around the active material particles. This network significantly enhances the electronic conductivity of the electrode, which is essential for achieving high charge and discharge rates.

Performance data, validated by an external partner, confirms the efficacy of these CNTs. When incorporated into an LFP cathode, they enable capacity retention at high charge rates that is as good as, or even superior to, competing commercial nanotube products. This proves that the sustainable production method does not compromise on performance for this critical battery component.

In this short video, you can learn:
* How process parameters in molten salt electrolysis can be tuned to produce carbon nanotubes.
* The role of CNTs as a conductive additive in battery cathodes to improve rate capability.
* Performance data showing how these CO2-derived CNTs compare to market competitors in an LFP cathode.
📋 **Clip Abstract** The speaker details how their versatile CO2 conversion technology can also produce high-quality carbon nanotubes. These CNTs serve as a critical conductive additive in cathodes, with data showing they enable excellent fast-charging performance comparable to incumbent materials.
🔗 Link in comments 👇

#MoltenSaltElectrolysis, #CarbonNanotubes, #CathodeAdditive, #RateCapability, #CO2Utilization, #SustainableMaterials

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