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Varun Vohra

Brilliant Matters Organic Electronics Inc.

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Varun Vohra | Brilliant Matters Organic Electronics Inc.: How do you de-risk a new PV material for mass production? Show it works with existing processes.

00:08:12 - 00:09:00

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Summary of the clip:

How do you de-risk a new PV material for mass production? Show it works with existing processes.

This segment focuses on a critical aspect of commercializing any new printable electronic material: its compatibility with existing industrial manufacturing processes. The speaker demonstrates that the BM10 active layer is not locked into a single, proprietary device architecture. It has been successfully integrated and tested with two of the most common top electrode technologies used in the roll-to-roll OPV industry: silver nanowires and screen-printed silver paste. Crucially, the data shows that high power conversion efficiencies of around 11.5% are achievable with both methods, giving manufacturers flexibility in their process chain.

The analysis extends beyond electrode compatibility to address the substrate, a key component for flexible electronics. The clip presents results for devices fabricated on flexible PET (polyethylene terephthalate) substrates, a standard in the industry. An efficiency of 11% is demonstrated, with the slight performance decrease compared to rigid glass substrates being attributed solely to the lower optical transmittance of the flexible substrate itself, rather than any intrinsic incompatibility or processing issue with the active layer.

This validation across different electrode and substrate platforms is a significant technical and commercial milestone. It proves the material's robustness and adaptability, significantly lowering the barrier to entry for industrial partners. By confirming that high performance can be maintained without requiring a complete overhaul of existing roll-to-roll production lines, Brilliant Matters effectively de-risks the adoption of their new technology for large-scale manufacturing.

In this short video, you can learn:
* The importance of material compatibility with different industrial electrode types.
* Performance results of the OPV ink with both silver nanowire and screen-printed electrodes.
* How the active layer performs on industry-standard flexible PET substrates.
πŸ“‹ **Clip Abstract**
This clip highlights the industrial readiness of a new organic photovoltaic ink by demonstrating its compatibility with multiple manufacturing processes. The material achieves high efficiency (~11.5%) with both silver nanowire and screen-printed electrodes, as well as on standard flexible PET substrates, de-risking its adoption for roll-to-roll production.
πŸ”— Link in comments πŸ‘‡

This is a highlight of the presentation:

A Scalable Active Layer System Delivering a Stabilized 10% Power Conversion Efficiency for Commercial Organic Photovoltaics

Additive, Printed, Hybrid and Sustainable Electronics Innovations Day 2025

MicroLED and AR/VR Display Innovation Day 2025 &
Perovskite Innovation Day 2025

12/11/2025

Online | TechBlick Platform

Organised By:

TechBlick

More Highlights from the same talk.

00:06:24 - 00:08:12

Can Organic PV really achieve a 20+ year lifetime? This data suggests it's possible.

Can Organic PV really achieve a 20+ year lifetime? This data suggests it's possible.

This clip presents compelling evidence for the exceptional durability of Brilliant Matters' new BM10 organic photovoltaic active layer. The speaker details the results of rigorous, continuous light-soaking experiments under a full spectrum, including UV, with minimal filtering from glass encapsulation. After a minor burn-in of less than 3% in the first 100 hours, the devices show virtually no degradation, maintaining over 98% of their initial performance (T98) for more than 8,000 hours of continuous operation. This level of stability is unprecedented for OPV technology and begins to rival the targets set for mainstream silicon and emerging perovskite photovoltaics.

Further strengthening the case for industrial viability, the material's resilience to thermal stress is demonstrated. The active layer is shown to withstand temperatures of 100-120Β°C for up to four hours, conditions typical of industrial encapsulation processes. While an initial performance dip is observed post-heating, the efficiency is fully recovered upon subsequent light soaking. This suggests a robust morphology that can self-heal or reorganize under operational conditions, a critical attribute for ensuring long-term reliability after manufacturing.

Based on this combined stability data from both light and thermal stress tests, the speaker makes the bold projection of a module lifetime exceeding 20 years. This claim directly challenges the primary historical limitation of OPV technologyβ€”its short operational lifespanβ€”and positions it as a serious contender for long-duration applications. For anyone in the photovoltaics space, this data represents a potential paradigm shift in the commercial prospects for organic solar cells.

In this short video, you can learn:
* The specific test conditions for accelerated lifetime testing of OPV devices.
* How the BM10 active layer performs under 8,000+ hours of continuous light soaking.
* The material's response to thermal stress and its ability to recover performance.
πŸ“‹ **Clip Abstract**
This clip reveals unprecedented stability data for a new organic photovoltaic (OPV) active layer, showing less than 2% degradation after 8,000 hours of continuous full-spectrum light soaking. This remarkable durability, combined with proven thermal resilience, supports a projected module lifetime of over 20 years, overcoming a key historical barrier for OPV commercialization.
πŸ”— Link in comments πŸ‘‡

#OrganicPhotovoltaics, #OPVStability, #BM10ActiveLayer, #PhotovoltaicLifetime, #PrintedElectronics, #FlexibleElectronics

00:09:00 - 00:10:02

Can you have high efficiency AND high transparency in a solar cell? It's all about the thickness.

Can you have high efficiency AND high transparency in a solar cell? It's all about the thickness.

This clip delves into the nuanced relationship between active layer thickness, power conversion efficiency (PCE), and optical transparency in organic photovoltaics. The speaker highlights a key manufacturing advantage of the BM10 material: its high tolerance to variations in thickness. This is a critical parameter for high-yield roll-to-roll coating methods like slot-die, where maintaining perfect uniformity can be challenging. The ability to use a thicker 200 nm film facilitates the coating process and minimizes defects while still achieving high PCE.

The discussion then pivots to the trade-off required for semi-transparent applications, such as photovoltaic windows or building-integrated PV (BIPV). While a 200 nm film is opaque with an average visible transmittance (AVT) of only ~20%, the material's performance is remarkably stable as the layer is thinned down. At a thickness of 100 nm, the device maintains its peak power conversion efficiency while the AVT increases significantly, enabling highly transparent and efficient solar cells.

This tunable performance is a powerful feature, allowing the technology to be tailored for different end-uses. For applications where maximum power is the priority, a thicker, more process-friendly film can be used. For aesthetic or BIPV applications where transparency is paramount, a thinner film can be deposited without a significant efficiency penalty. This demonstrates a sophisticated level of material engineering that balances optical properties, electrical performance, and manufacturability.

In this short video, you can learn:
* The critical role of active layer thickness tolerance in roll-to-roll manufacturing.
* The direct trade-off between OPV film thickness, efficiency, and transparency (AVT).
* How to tune the active layer to optimize for either maximum power or semi-transparent applications.
πŸ“‹ **Clip Abstract**
This clip explores the critical trade-off between efficiency and transparency in organic solar cells, controlled by active layer thickness. The material exhibits excellent thickness tolerance, allowing for either thick, easy-to-process opaque films or thin, highly transparent films without sacrificing peak power conversion efficiency, enabling diverse applications from BIPV to standard modules.
πŸ”— Link in comments πŸ‘‡

#OrganicPhotovoltaics, #ActiveLayerOptimization, #SemiTransparentSolar, #RollToRollProcessing, #PrintedElectronics, #BuildingIntegratedPV

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