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Marty Ganser

Chemical Process Engineer

Function47

USA

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Roll‑to‑Roll Printed Electronics: DOE‑Guided Control of Sheet Resistance

The Future of Electronics RESHAPED 2025 USA

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11 June 2025

Boston, USA

UMass Boston

Roll‑to‑roll (R2R) printing can cut costs and boost throughput in flexible electronics - but only if electrical properties stay within spec. This session shows how Meyers keeps sheet resistance within ± 15% during high‑volume production by pairing a structured Design of Experiments (DOE) with a predictive process model. We outline the key factors identified in the DOE and show how the model defines operating windows that keep the process on target. Attendees will leave with a quick‑checklist for deciding when R2R is the right path and a practical workflow for applying DOE to lock in critical electrical properties, ultimately delivering consistent quality at web speeds.

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How can Design of Experiments (DOE) be leveraged to optimize screen printing processes for printed electronics?

00:03:46 - 00:04:12

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What are the practical limitations of printing very fine traces in roll-to-roll printed electronics, particularly concerning conductivity and reliability?

00:08:50 - 00:09:11

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How can a statistical model derived from DOE be implemented in a user-friendly interface for real-time process control?

00:05:15 - 00:05:37

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