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Stuart Stubbs

Quantum Science

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Stuart Stubbs | Quantum Science: Can lead-free shortwave infrared quantum dot films survive the harsh thermal budgets of semiconductor packaging?

00:12:57.400 - 00:15:08.200

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Can lead-free shortwave infrared quantum dot films survive the harsh thermal budgets of semiconductor packaging?

The industrial adoption of colloidal quantum dot photodetectors has been historically constrained by their thermal fragility during back-end semiconductor processing. Standard image sensor fabrication and packaging often require baking steps exceeding 150°C to 200°C, temperatures at which traditional organic ligand-passivated quantum dots easily degrade and lose their excitonic features.

Recent breakthroughs in surface chemistry have yielded lead-free quantum dot inks with extraordinary thermal resilience. Testing shows these newly developed films can withstand baking at 200°C for 30 minutes, or even a brief 250°C exposure for 10 minutes under inert conditions, with virtually no degradation to their first excitonic peak or absorption properties.

When integrated into physical photodiode test devices, these lead-free inks deliver excellent electro-optical metrics. Even without full stack optimization, they demonstrate external quantum efficiency (EQE) values up to 70% in the near-infrared and 45% in the shortwave infrared (beyond 1400 nm), proving that eco-friendly alternatives can match legacy lead-sulfide performance.

In this short video, you can learn:
* The critical thermal budget requirements of image sensor back-end-of-line packaging
* How novel lead-free quantum dot films maintain excitonic stability up to 250°C
* Preliminary device metrics showing high EQE performance for lead-free SWIR photodiodes

📋 **Clip Abstract** Thermal degradation during device packaging is a major obstacle for integrating quantum dots into standard silicon lines. This clip showcases a lead-free SWIR QD ink that retains its excitonic properties at 250°C while achieving up to 70% EQE in functional devices.

#LeadFreeQuantumDots, #SWIRPhotodetectors, #BEOLPackaging, #ThermalBudget, #ImageSensors, #ColloidalQuantumDots

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00:01:30.200 - 00:03:08.400

Why are traditional III-V shortwave infrared (SWIR) sensors too expensive for consumer electronics, and how do quantum dots bypass this bottleneck?

Why are traditional III-V shortwave infrared (SWIR) sensors too expensive for consumer electronics, and how do quantum dots bypass this bottleneck?

Shortwave infrared (SWIR) imaging has long been dominated by III-V epitaxial semiconductors like indium gallium arsenide (InGaAs) grown on indium phosphide (InP) substrates. While offering superb sensitivity, this legacy architecture is severely bottlenecked by low manufacturing throughput, tiny wafer form factors, and the high cost of hybridization/pixel-by-pixel bonding to silicon read-out integrated circuits (ROICs).

To democratize SWIR sensing for mass markets like smartphone cameras and automotive lidar, a structural paradigm shift is required. Integrating colloidal quantum dot (QD) photodiodes directly onto silicon CMOS ROICs blends the cost-efficient, high-resolution, and large-wafer processing strengths of silicon with the tunable infrared bandgap of nanostructured materials.

This monolithic integration strategy effectively bypasses the costly hybridization steps of traditional InGaAs sensors. By eliminating the physical wafer-bonding process, sensor makers can scale up pixel density and sensor production at a fraction of the cost, unlocking consumer-grade SWIR applications.

In this short video, you can learn:
* The physical and economic limitations of growing InGaAs on indium phosphide wafers
* How monolithic integration of quantum dots onto silicon CMOS ROICs works
* The path to unleashing SWIR imaging in high-volume consumer markets

📋 **Clip Abstract** Traditional III-V SWIR imaging systems are constrained by expensive, low-throughput wafer bonding processes on small substrates. This clip explains how depositing colloidal quantum dots directly onto silicon CMOS read-out integrated circuits overcomes these limitations to enable cost-effective, high-resolution infrared sensors.

#ColloidalQuantumDots, #MonolithicIntegration, #CMOSROIC, #InGaAs, #SWIRImaging, #AutomotiveLiDAR

00:05:58.200 - 00:07:20.400

Why is layer-by-layer solid-state ligand exchange holding back quantum dot sensors, and how do solution-phase inks solve it?

Why is layer-by-layer solid-state ligand exchange holding back quantum dot sensors, and how do solution-phase inks solve it?

Fabricating high-performance colloidal quantum dot photodiodes historically required a tedious solid-state ligand exchange process. To build a film thick enough to absorb infrared light, engineers had to deposit a single monolayer, wash it with short ligands, rinse it, and repeat the cycle dozens of times, resulting in extensive fabrication times and high material wastage.

Transitioning to solution-phase ligand exchange enables the formulation of stable, pre-exchanged quantum dot inks. These specialized inks allow a single, thick, highly conductive absorbing layer to be deposited in a single spin-coating or deposition step, massively streamlining the overall sensor manufacturing workflow.

Additionally, this chemical engineering approach facilitates the development of heavy-metal-free (lead-free) alternatives. Eliminating toxic metals like lead ensures compliance with RoHS environmental restrictions without sacrificing the tunable infrared absorption properties critical for next-generation consumer electronics.

In this short video, you can learn:
* The disadvantages of layer-by-layer solid-state ligand exchange in QD sensor production
* How pre-formulated solution-phase inks deposit thick absorbing films in a single step
* The strategic importance of heavy-metal-free quantum dot chemistries for RoHS compliance

📋 **Clip Abstract** Building thick infrared-absorbing films with solid-state ligand exchange is a complex, wasteful process. This clip highlights how solution-processed quantum dot inks allow single-layer deposition of thick films while introducing RoHS-compliant lead-free alternatives.

#SolutionPhaseLigandExchange, #QuantumDotInks, #LeadFreeQuantumDots, #ColloidalQuantumDotPhotodiodes, #SWIRSensors, #PrintedElectronics

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